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Recording and tracking equipment history

What to record about facility equipment and how to keep installation, service and repair history easy to follow, with a sample card and table.

Equipment records are a facility’s technical memory. When a fault occurs or the maintenance team changes, they decide whether work starts from zero or carries on.

At a glance

  • Each item needs a unique tag and one clear file.
  • The best time to open the file is at installation and commissioning.
  • Someone must own keeping the records up to date.

What goes into an equipment file?

Sample equipment record card with the main fields
A sample equipment record card; symbolic diagram
Field Example
Tag and name P-101, circulation pump
Location Plant room, ground floor
Nameplate data Manufacturer, model, serial number
Installation and start-up date Per the handover record
Documents Manufacturer manual, as-built drawing
Service and repair log Date, work done, part replaced

The examples in the table are illustrative and should be replaced with your actual equipment.

Unique tags and naming

Give each item a unique tag and use the same tag on the equipment, in the list, on drawings and in reports. With consistent tags, finding the history of a pump or valve takes seconds, not hours.

  • Keep tags short and readable.
  • Fix a label on the equipment itself.
  • Log replacements with a date against the same tag.

Start at handover

At installation and commissioning, each item’s data and documents are at hand. If the file is created then, you will not have to hunt for manuals and nameplates later. Tie this to the handover of the facility project.

Timeline of an equipment item’s history from installation to replacement
Timeline of an equipment item’s history; symbolic diagram

Where and how to keep records

Whether it is a paper log, a shared file or maintenance-management software, what matters is that everyone knows where the records are and who updates them. The US Department of Energy’s maintenance guide also discusses computerised maintenance management systems as a way to track history.

Frequently asked questions

Do I need software to keep records?

No. A shared spreadsheet is a good start. Software pays off once the number of items and tasks grows.

Who should keep records up to date?

Whoever performs the service logs it at once, and one person owns the overall review.

Conclusion

To set up equipment files for a new project from the start, request a project review. Contact us

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